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EncartaLabs

Manufacturing Planning and Control

( Duration: 3 Days )

By attending Manufacturing Planning and Control workshop, delegates will:

  • Be able to develop, manage, and control all aspects of an effective and efficient manufacturing planning and control system - a key to the success of any products manufacturing company.
  • Gain the knowledge to develop a demand management system, including activities such as forecasting, determining and estimating customer demand, converting specific customer orders into promised delivery dates, and balancing demand with supply.
  • Understand the Sales and Operations Planning - how to link strategic goals to production by developing an overall business plan, which integrates the various functional planning efforts.
  • Have the ability to construct and manage an effective Master Production Schedule that provides the basis for making good use of manufacturing resources.
  • Understand the Materials Requirements Planning - a basic tool for preforming the detailed material planning function.
  • Be able to apply the Capacity Planning and Management techniques for determining the capacity requirements and to match the capacity with plans.
  • Develop and use an effective Production Activity Control system in order to ensure the execution of material plans, reduce WIP, inventories and lead times, and meet customer service goals.
  • Be able to integrate supply chain inventory information and physical distribution with the Manufacturing Planning and Control system by developing an efficient Distribution Requirements Planning system.

  • No previous knowledge required.
  • Knowledge of Computer Usage and Internet.

  • This Manufacturing Planning and Control training course is meant for manufacturing professionals and for those from manufacturing operations and manufacturing management systems who seek a basic and more advanced understanding of manufacturing planning, execution, and control systems and supply chain integration.

COURSE AGENDA

1

The Basics of Manufacturing Planning and Control

  • The MPC System - Definition, Framework, Activities
  • MPC System and the Firm's Needs
2

Enterprise Resource Planning (ERP)

  • ERP Basics, ERP and Functional Units.
  • Performance Metrics
3

Demand Management

  • Demand Management in MPC System and Environment
  • Communications with other MPC Modules and Customers
  • Managing Demand
4

Forecasting

  • Forecast Information
  • Regression Analysis and Decomposition Techniques
  • Short-Term Forecasting Techniques
  • Evaluating Forecasts
5

Sales and Operations Planning

  • Sales and Operations Planning in the Company
  • The Sales and Operations Planning Process
  • The Basic Trade-Offs
  • The New Management Obligations
6

Master Production Scheduling

  • The Master Production Schedule Role and Activity
  • MPS Techniques
  • Planning in an ATO Environment
  • Using a Two-Level MPS
7

Material Requirements Planning

  • Material Requirements Planning in MPC
  • Gross to Net Explosion. Lead Time Offsetting.
  • Linking the MRP Records
  • Technical Issues
  • Using the MRP System
  • Determining Manufacturing Order Quantities
  • Buffering Concepts
  • MRP System Nervousness
8

Capacity Planning and Management

  • The Role of Capacity Planning in MPC System
  • Capacity Planning and Control Techniques - CPOF and Capacity Bills
  • Capacity Planning and Control Techniques - Resource Profiles and CRP
  • Simultaneous Scheduling of Capacity and Materials
  • Capacity Monitoring with Input/Output Control
  • Capacity Planning in the MPC System
9

Production Activity Control

  • Production Activity Control Framework
  • Production Activity Control Techniques
  • Theory of Constraints (TOC) Systems
  • Managing the TOC Schedule
10

Just-in-Time

  • JIT in Manufacturing Planning and Control
  • JIT Applications
  • JIT Software. Managerial Implications
11

Distribution Requirements Planning

  • DRP in the Supply Chain
  • DRP Techniques - The Basic DRP Record and Time-Phased Order Point
  • DRP Techniques - Linking Warehouse Records
  • Managing Day-to-Day Variations
  • Management Issues in DRP
12

Manufacturing Planning and Control Design

  • MPC Design Options
  • Choosing the Options
  • Integrating MRP and JIT

Encarta Labs Advantage

  • One Stop Corporate Training Solution Providers for over 6,000 various courses on a variety of subjects
  • All courses are delivered by Industry Veterans
  • Get jumpstarted from newbie to production ready in a matter of few days
  • Trained more than 50,000 Corporate executives across the Globe
  • All our trainings are conducted in workshop mode with more focus on hands-on sessions

View our other course offerings by visiting https://www.encartalabs.com/course-catalogue-all.php

Contact us for delivering this course as a public/open-house workshop/online training for a group of 10+ candidates.

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