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Autodesk Simulation Moldflow Insight

The Autodesk Moldflow Insight - Essentials training course, discusses the theory, background, and workflows used in Autodesk Moldflow Insight to teach you to apply Moldflow analysis techniques to your parts. Overall, the goal is to teach you to become more efficient at creating digital prototypes, running analyses and interpreting the results of most of the analysis types available in Autodesk Moldflow Insight.

The Autodesk Moldflow Insight - Advanced training course, discusses the theory, background, and workflows used in Autodesk Moldflow Insight to teach you to apply Moldflow advanced flow workflows to your parts. Overall, the goal is to teach to become more efficient at creating digital prototypes, running analyses and interpreting the results for all flow related problems.

The Autodesk Moldflow Insight Cool and Warp - Advanced training course, discusses the theory, background, and workflows used in Autodesk Moldflow Insight to teach you to apply Moldflow cool and warp analysis. Overall, the goal is to teach you to become more efficient at creating digital prototypes, running analyses and interpreting the results of most of the analysis types available in the Premium package.

In Autodesk Moldflow Insight - Essentials workshop, delegates will learn to:

  • Navigate and use the Interface
  • Complete a Cool, Fill + Pack + Warp analysis
  • Step through the general process for analysis projects
  • Use flow charts to discuss optimization of filling, packing, and warpage of a part
  • Meshing workflow
  • Gate placement guidelines and gate location analysis
  • Conducting and interpreting a molding window analysis
  • Types, manipulation, and interpretation of results
  • Working with runners (designs, modeling, and balancing)
  • Procedures to set a packing profile
  • Advanced options for a flow analysis
  • Using Autodesk Moldflow Communicator
  • Overview and working with thermoplastics and the injection molding process
  • Using finite elements with Moldflow
  • Creating HTML, PowerPoint, and Word based reports of an analysis
  • Creating part models, feed systems, and cooling channels
  • Flow behavior
  • Using the modeling tools
  • Searching and comparing materials
  • Designing flow leaders and flow deflectors
  • Using valve gates

In Autodesk Moldflow Insight - Advanced workshop, delegates will learn:

  • Working with and editing databases
  • Analyzing family tools
  • Analyzing multi-gated parts
  • Optimizing the packing profile to minimize volumetric shrinkage variation in the part
  • Analyzing parts with molded in inserts
  • Analyzing a two-shot sequential molding process
  • Running a design of experiments analysis

In Autodesk Moldflow Insight Cool and Warp - Advanced workshop, delegates will learn:

  • Procedures for determining how cores and inserts move within a mold
  • The importance of the analysis and workflows of fiber filled materials
  • The cooling process for injection molds
  • What is required to model a cooling system for analysis?
  • How to model cooling systems
  • Techniques for analyzing the cooling performance of injection molds
  • Techniques for optimizing the cooling of injection molds
  • An overview of warpage for injection molded parts
  • How part and mold design decisions influence part warpage
  • An overview of the warpage process
  • How to determine the magnitude of part warpage
  • How to analyze the cause of part warpage
  • Techniques and tools used to reduce part warpage

For Autodesk Moldflow Insight - Advanced: Autodesk Moldflow Insight - Essentials training course or equivalent working experience.

For Autodesk Moldflow Insight Cool and Warp - Advanced: Autodesk Moldflow Insight - Essentials and Autodesk Moldflow Insight - Advanced training courses or possess equivalent working experience. Solving cooling and warp problems requires a strong knowledge of polymer flow that the two classes provide.

COURSE AGENDA

Autodesk Simulation Moldflow Insight - Essentials
(Duration : 2 Days)

1

Introduction to Synergy

  • What is Autodesk Moldflow Insight?
  • What is Autodesk Moldflow Synergy?
  • Starting Autodesk Moldflow Synergy
  • The Autodesk Moldflow Synergy graphical user interface
  • Working in Synergy
2

Quick Cool-Fill-Pack-Warp Analysis

3

Analysis Workflow

  • Moldflow design philosophy
  • Project design procedure using Moldflow
  • Optimize fill
  • Optimize flow
  • Optimize part
  • When to use Autodesk Moldflow Adviser versus Autodesk Simulation
  • Moldflow Insight
4

Model Requirements

  • General mesh requirements
  • 3D Mesh tetrahedral mesh specific requirements
  • Mesh requirements summary
  • Mesh density considerations
  • Part details
  • Compute time – mesh density – accuracy
5

Model Translation and Cleanup

  • Preparing a finite element mesh
  • Prepare the CAD model
  • Import CAD model
  • Set mesh density
  • Dual Domain and midplane mesh generation settings
  • 3D Meshing
  • Midplane mesh generation
  • Generate the mesh
  • Evaluate the mesh
  • Cleanup the mesh
6

Gate Placement

  • Guidelines for gate placement
  • Gate location analysis overview
  • Picking an gate location algorithm to use
  • Running a gate location analysis
  • Gate location analysis results
  • Gate location validation
7

Molding Window Analysis

  • Molding window benefits
  • Molding window analysis inputs
  • Running a Molding Window Analysis
  • Molding Window Analysis Interpretation
  • Answering questions with the molding window analysis
8

Results Interpretation

  • Types of results
  • Manipulation of results
  • Manipulation of 3D results
  • General results interpretation
  • Summary of result types
9

Gate & Runner Design

  • Gate design-
  • Runner design
  • Runner creation
  • Runner balancing
10

Basic Packing

  • When to run a packing analysis
  • Definitions
  • Packing analysis inputs
  • Running a packing analysis
  • Midplane and Dual Domain results
  • 3D results
11

Flow Analysis Process Settings

  • Fill + Pack settings dialog
  • Advanced options
  • Differences between 3D and Dual Domain/midplane analysis
  • Mold Temperature Profiles
12

Autodesk Moldflow Communicator

  • Autodesk Moldflow Communicator Capability
  • Reduced file sizes
  • User-defined quality criteria
  • Compare designs
  • Files used with Autodesk Moldflow Communicator
  • Autodesk Moldflow Communicator interface
  • Dynamic Help
  • Context menu
  • Using Autodesk Moldflow Communicator
  • Preparing files in Autodesk Moldflow Insight
13

Basic Packing

  • Design questions to be addressed
  • Preparing a finite element mesh
  • Prepare the CAD model
  • Import CAD Model
  • Set Mesh Densities
  • Generate mesh
  • Evaluate mesh
  • Cleanup mesh
  • Verify mesh is clean
  • How to fix common problems manually
Autodesk Simulation Moldflow Insight - Advanced
(Duration : 2 Days)

1

Database Management

  • Theory and Concepts – Database Management
  • Database comma
  • Editing a thermoplastic material
  • Using personal databases
2

Family Tools

  • Family tool analysis process
  • Create a study for all parts
  • Move parts to tool position
  • Determine molding conditions for all parts
  • Verifying filling
  • Create a family tool study
  • Creating the runner system
  • Calculate a flow rate
  • Run a fill analysis
  • Determine the target pressure
  • Runner balancing
  • Review results
  • Review runner sizes
  • Verify runner sizes
3

Multiple Gates

  • Multiple gate considerations
  • Determine if multiple gates are required
  • Designing the runner system
  • Working with clamp force limits
4

Packing Optimization

  • Volumetric Shrinkage
  • Packing input definitions
  • Packing analysis setup
  • Using pack profiles
  • Optimizing part flow
  • Optimizing a packing profile
5

Part Insert Overmolding

  • Definitions
  • Why analyze a part with inserts?
  • Part insert overmolding analysis capabilities
  • Part insert overmolding – modeling requirements
  • Part insert creation for tetrahedral meshes
  • Setting up an overmolding analysis
  • Reviewing results for an overmolding analysis
6

Two-Shot Sequential Overmolding

  • Definitions
  • Two-shot sequential overmolding
7

Design of Experiments (DOE) Analysis

  • DOE considerations
  • Taguchi DOE experiment type
  • Factorial DOE experiment type
  • DOE analysis overview
  • Running a DOE Analysis
  • Interpretation of Variable Influences Results
  • Interpretation of Variable Responses Results
Autodesk Simulation Moldflow Insight Cool and Warp - Advanced
(Duration : 4 Days)

1

Core Shift Analysis

2

Fiber Flow Analysis

3

Cooling Overview

4

Cooling Results Interpretation

5

Cooling Analysis Modeling Requirements

6

Modeling Cooling Components

7

Cooling Analysis Strategies

8

Cooling Optimization

9

Warpage Overview

10

Design Influences on Warpage

11

Warpage Analysis Process

12

Determine the Magnitude of Warpage

13

Determine the Cause of Warpage

14

Reducing Warpage

Encarta Labs Advantage

  • One Stop Corporate Training Solution Providers for over 6,000 various courses on a variety of subjects
  • All courses are delivered by Industry Veterans
  • Get jumpstarted from newbie to production ready in a matter of few days
  • Trained more than 50,000 Corporate executives across the Globe
  • All our trainings are conducted in workshop mode with more focus on hands-on sessions

View our other course offerings by visiting https://www.encartalabs.com/course-catalogue-all.php

Contact us for delivering this course as a public/open-house workshop/online training for a group of 10+ candidates.

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